Ship in 1–2 days. +86 18030205725 maxautoland@cambia.cn
Browse by Category
Browse by Category

Tag: DCS

Home › Tagged "DCS"

FieldComm Group and FDT Group Merge to Accelerate Unified Device Integration for Industrial Automation

04 Mar
01

Unified Device Integration Roadmap Solidified Following FieldComm Group and FDT Group Business Combination Unified Device Integration Roadmap Solidified Following FieldComm Group and FDT Group Business Combination

AUSTIN, Texas – Following the business combination of FieldComm Group and FDT Group, the Strategic Integration Committee (SIC) has finalized the roadmap for the updated Field Device Integration (FDI) Specification. This milestone marks a major step toward unifying device integration across process, hybrid, and factory automation systems.

Coordinated Efforts Drive Harmonization of FDI and FDT Technologies

After acquiring FDT/DTM assets in 2024, FieldComm Group intensified efforts to standardize device integration. The SIC, including industry-leading automation suppliers and Standards Development Organizations (SDOs) such as OPC Foundation, ODVA, and PROFIBUS & PROFINET International (PI), has harmonized FDI and FDT standards. This collaboration aims to deliver a scalable, intuitive solution for industrial automation control systems.

Key Enhancements in the Updated FDI Specification

The new FDI Specification introduces several important improvements:

  • Compliance with the Cyber Resilience Act (CRA)

  • Unified integration standard for both process and factory automation

  • Support for legacy systems, allowing upgrades without replacing infrastructure

  • Real-time OT/IT connectivity using the PA-DIM common information model

  • Compatibility with modern platforms and development tools

  • Intelligent device lifecycle management, including protocol tunneling for nested communications

These updates will allow engineers and system integrators to simplify device configuration while enhancing operational efficiency.

Implementation Timeline for the FDI Migration

FieldComm Group has defined clear milestones for adoption:

  • End of 2026: Release of the updated FDI Specification

  • End of 2027: Availability of the updated FDI Developer Toolkit

  • 2029: Market release of registered FDI-enabled devices and systems

This phased approach provides manufacturers with a practical migration path, protecting existing investments while enabling modern, interoperable PLC and DCS systems.

Industry Leaders Endorse the Unified Device Integration Approach

Steve Biegacki, SIC chair, emphasized, “Modern industrial systems are complex, yet interoperability must remain seamless. Our unified FDI solution ensures OT/IT data integration while supporting innovation.”

Stefan Hoppe, OPC Foundation president, added, “We support harmonizing FDI and FDT technologies to ensure robust device integration for OPC UA users.” Similarly, ODVA and PI leadership acknowledged the initiative’s importance for EtherNet/IP and PROFINET users.

Driving Smarter Manufacturing with Unified Integration

The updated FDI specification enables intelligent, responsive automation operations, unlocking the value of industrial data. Manufacturers can leverage unified device integration to improve efficiency, reduce downtime, and enable predictive maintenance. Moreover, standardized connectivity simplifies integration across control systems in hybrid factory environments.

About FieldComm Group

FieldComm Group is a global, nonprofit standards organization advancing industrial automation through open, interoperable technologies. Founded in 2015, it unites end users, manufacturers, service providers, universities, and research institutions. The organization supports standards such as HART, WirelessHART, HART-IP, FOUNDATION Fieldbus, FDI, FDT/DTM, PA-DIM, and Ethernet-APL, ensuring reliable and actionable industrial data across sectors.

Application Scenarios

  • Process automation: Simplified device integration in chemical and pharmaceutical plants

  • Factory automation: Unified FDI standard streamlines PLC and DCS configurations

  • Hybrid systems: Efficient OT/IT data exchange for smart manufacturing

  • Modernization: Upgrading legacy devices without replacing entire infrastructure

By adopting the updated FDI specification, industrial operators can achieve higher interoperability, reduce engineering effort, and future-proof automation systems.

Read More
Categories: News

Strengthening Warehouse Cybersecurity with Network Segmentation in Industrial Automation

14 Feb
06

Embracing Network Segmentation for Warehouse Cybersecurity Embracing Network Segmentation for Warehouse Cybersecurity

Cybersecurity Challenges in Automated Warehouses

Warehouse automation accelerates efficiency and productivity in modern industrial environments. However, integrating industrial automation, PLCs, and DCS systems with IT networks exposes facilities to cyberattacks. The convergence of operational technology (OT) and information technology (IT) creates new vulnerabilities, demanding proactive security measures.

Understanding Network Segmentation for Industrial Control Systems

Network segmentation divides an industrial network into smaller, isolated zones. Each segment functions independently, restricting access and controlling data flow. Microsegmentation takes this further by defining permissions at the application layer. As a result, critical OT systems gain additional protection against unauthorized access and lateral movement by attackers.

Expert Insight: Combining Segmentation with Access Controls

John Adams, CEO of Mission Secure, emphasizes that network segmentation must align with traffic requirements. Deploying firewalls and filtering traffic between segments reduces exposure to sensitive data. However, he warns that segmentation alone cannot prevent attacks—it primarily slows adversaries and limits damage. Therefore, warehouses should integrate segmentation into a broader cybersecurity strategy.

How Network Segmentation Operates in Warehouses

Managers can implement segmentation using VLANs, access control lists, or firewalls. Modern software-defined access technology allows dynamic grouping of network traffic and automated enforcement of security policies. Moreover, adaptive segmentation can respond to changes in device security posture, enhancing overall resilience against cyberthreats.

The Growing Need for Segmentation in Automated Facilities

The warehouse automation market reached an estimated $24.09 billion in 2025, fueled by benefits like 99% error reduction, 60% labor optimization, and 30% productivity gains. However, as industrial automation adoption grows, cyber risk rises. Attackers exploit complex, high-volume network traffic, making detection increasingly challenging. Segmentation helps maintain operational continuity while mitigating these risks.

Benefits of Segmenting Industrial Networks

Segmenting networks prevents lateral movement, limiting attackers’ ability to compromise multiple systems. In addition, it improves network performance and supports business continuity during security incidents. By tailoring controls to device function and risk level, facilities balance protection with operational efficiency, avoiding congestion in critical control systems.

Implementing Effective Network Segmentation

Warehouse managers can follow three steps to deploy segmentation successfully:
  1. Map the Network and Data Flow Identify all devices and their connections. Understand which assets are critical and the types of data they exchange. Mapping ensures segmentation strategies target high-risk areas effectively.
  2. Define Segmentation Policies Segment by device type, sensitivity, criticality, or department function. Manual VLAN configuration works, but software-defined access automates enforcement. Adaptive approaches adjust to security posture changes, although centralized controllers may create potential weaknesses.
  3. Monitor and Maintain Controls Segmentation requires ongoing management. Regular audits and automated monitoring using AI or robotic process automation can maintain security without overloading IT staff. Continuous oversight ensures that protection adapts to evolving industrial threats.

Enhancing Security Posture in Industrial Automation

Industrial automation networks, including PLCs, DCS, and factory control systems, increasingly face cyber risks. Network segmentation is not a complete solution, but it significantly improves a facility’s resilience. By limiting attack surfaces and isolating high-priority systems, warehouses can safeguard both IT and OT assets while maintaining operational efficiency.

Application Scenario: Protecting Critical Warehouse Systems

For example, a fully automated distribution center can segment inventory management systems from robotics control networks. Segmentation ensures that a compromise in one network does not impact other critical systems. Similarly, industrial facilities can adopt this approach to secure manufacturing lines, control panels, or energy management systems, demonstrating the versatility of segmentation in industrial automation.
Read More
Categories: News

SVS-Vistek SWIR Cameras Detect Subsurface Defects in Semiconductor Manufacturing

12 Feb
10

SVS-Vistek SWIR Cameras Identify Subsurface Defects in Semiconductor Wafers SVS-Vistek SWIR Cameras Identify Subsurface Defects in Semiconductor Wafers

Importance of Subsurface Inspection in Semiconductor Fabrication

In semiconductor production, identifying both surface and subsurface defects is critical. Flaws in wafers, ingots, or dies can degrade electrical performance, reduce structural integrity, and lower downstream yield. Therefore, precise optical inspection is essential to maintain quality and reliability in advanced chips.

Why SWIR Cameras Are Ideal for Semiconductor Inspection

Short Wavelength Infra-Red (SWIR) cameras are uniquely suited for detecting internal defects. Silicon is transparent to SWIR wavelengths around 1,100 nm, allowing engineers to visualize micro-cracks, particles, and impurities invisible to visible-light cameras. As a result, manufacturers can identify critical flaws without physically disrupting the wafer.

The Foundation of Modern Electronics

Silicon wafers form the core of nearly all electronic devices, from computers and smartphones to industrial robots and medical equipment. With growing demand for AI and high-performance computing chips, global semiconductor sales are projected to reach $728 billion. In this high-volume industry, even minor defects can create costly chain reactions, emphasizing the role of advanced inspection systems.

SVS-Vistek SenSWIR FXO Camera Features

SVS-Vistek’s SenSWIR FXO cameras provide high-resolution imaging up to 5.2 megapixels. Their extended 400–1700 nm wavelength range captures both visible and SWIR images simultaneously, eliminating the need for dual-camera setups. High-speed interfaces like 10GigE Vision and CoaXPress CXP-12 ensure rapid sensor readout, accelerating inspection processes in automated manufacturing environments.

Precision Imaging for Defect Detection

Models such as the SenSWIR FXO 992 (5.2MP @ 132 fps) and FXO 993 (3.1MP @ 173 fps) feature 3.45 µm pixels, ideal for capturing fine details with C-Mount lenses. Two-Point Non-Uniformity Correction enhances image homogeneity, while advanced thermal management ensures consistent dynamic range. These features allow semiconductor fabs to detect subtle defects reliably.

Enhanced Functionality for Industrial Automation

SVS-Vistek cameras integrate seamlessly into factory automation systems. GenICam 3.0 and GenTL provide standardized software interfaces, and the built-in 4-channel strobe controller supports complex illumination setups. Optional Thermoelectric Cooling (TEC) reduces sensor noise, further improving image quality. Such capabilities align with modern PLC, DCS, and control system environments.

Expert Insight: Digital Imaging in Semiconductor Industry

SWIR cameras represent a broader trend in industrial automation: using virtual and optical inspection to reduce defects, minimize rework, and increase throughput. Implementing these technologies enables manufacturers to improve yield, ensure quality, and maintain competitive advantage. In addition, SWIR imaging contributes to sustainable practices by reducing the need for physical testing.

Application Scenario: Improving Yield in Automated Chip Production

In practice, semiconductor fabs can integrate SWIR cameras into automated inspection lines. For instance, wafers can be scanned at high speeds to detect micro-cracks or impurities before packaging. Combined with PLC-controlled transport and DCS-monitored process variables, this approach enhances efficiency and reduces scrap rates. This solution demonstrates how advanced imaging complements factory automation and control systems.
Read More
Categories: News

Siemens Becomes Official Digital Twin Sponsor for FIA, Driving Industrial Automation in Motorsport

10 Feb
10

FIA Selects Siemens as Official Digital Twin Sponsor FIA Selects Siemens as Official Digital Twin Sponsor

Siemens Partners with FIA to Advance Digital Twin Technology

Siemens Digital Industries Software has been appointed the Official Digital Twin Sponsor by the Fédération Internationale de l'Automobile (FIA). This collaboration strengthens FIA’s Global Partnership Programme and expands its use of Siemens industrial automation and simulation solutions. The partnership enables the FIA to refine single-seater race car designs—from Formula 1 to Formula 4—more efficiently and sustainably.

Leveraging Designcenter NX for Advanced Aerodynamic Design

The FIA now uses Siemens Designcenter NX to create and test highly detailed vehicle models. Engineers can iterate virtually and perform computational fluid dynamics (CFD) simulations before physical testing. This reduces the need for prototype manufacturing and wind tunnel experiments, cutting costs and environmental impact. Since 2022, over 14,000 CAD parts have been tested digitally, highlighting how digital tools accelerate precision engineering.

Driving Performance and Safety Through Digital Simulation

Digital simulation allows FIA to optimize both performance and safety. Virtual iterations enable rapid assessment of design alternatives, minimizing human error and resource consumption. Jason Somerville, FIA Head of Aerodynamics, emphasizes that these tools ensure closer, fairer racing while supporting FIA’s net-zero 2030 sustainability goal.

Expanding Product Lifecycle Management with Teamcenter X

In addition to simulation, the FIA adopts Siemens Teamcenter X for Product Lifecycle Management (PLM). This platform centralizes design data, streamlines collaboration, and improves traceability across FIA championships. Furthermore, tools like Simcenter STAR-CCM+, Simcenter Amesim, and Simcenter HEEDS enhance design exploration and optimization, fostering innovation across mobility and industrial automation applications.

Siemens Xcelerator Portfolio Enables Sustainable Motorsport Innovation

Siemens Xcelerator provides a comprehensive digital environment combining CAD, simulation, and PLM solutions. By integrating these tools, motorsport organizations can achieve faster development cycles, reduce physical resource usage, and maintain high performance standards. The collaboration also demonstrates how industrial automation software can support sustainability goals beyond traditional manufacturing sectors.

FIA Global Partnership Programme: Driving Innovation and Collaboration

The FIA’s Global Partnership Programme unites leading organizations committed to safety, performance, and environmental responsibility in both motorsport and mobility. Siemens’ inclusion in this network highlights the increasing role of industrial digital technologies in competitive racing. Such collaboration sets a precedent for integrating advanced automation solutions into high-stakes engineering environments.

Expert Insight: Digital Twins Transform Industrial and Motorsport Engineering

The integration of digital twin technology illustrates a broader trend in industrial automation. In factories, PLCs, DCS systems, and automation software increasingly rely on virtual testing to optimize processes. Similarly, motorsport benefits from virtual prototypes, reducing material waste while improving precision. Organizations that adopt these strategies gain a competitive edge while aligning with global sustainability initiatives.

Application Scenario: From Motorsport to Industrial Automation

FIA’s use of Siemens digital tools mirrors industrial factory environments. For instance, a manufacturing plant can simulate assembly lines, robotic operations, and process controls using digital twin technology. This approach minimizes downtime, reduces error rates, and accelerates process optimization. The motorsport example provides a practical blueprint for adopting simulation-driven design in PLC, DCS, and factory automation contexts.
Read More
Categories: News

How Vibration Monitoring Enhances Machinery Life and Factory Automation

30 Jan
13

Predictive Precision: How Vibration Monitoring and Targeted Maintenance Extend Machinery Life Predictive Precision: How Vibration Monitoring and Targeted Maintenance Extend Machinery Life

Maximizing Machinery ROI Through Predictive Maintenance

Rotating equipment, including pumps, compressors, turbines, and gearboxes, represents a major capital investment for manufacturers.Industrial automation systems such as PLCs, DCS, and factory control systems can leverage vibration monitoring to reduce unplanned downtime. Predictive maintenance driven by vibration data prolongs equipment life and lowers operating costs.

Limitations of Traditional Maintenance Approaches

Traditional strategies like run-to-failure and routine preventive maintenance can be costly and inefficient.Run-to-failure risks cascading damage to machinery, while preventive schedules often lead to over-maintenance. Both approaches limit equipment longevity and increase operational costs, particularly in automated factory environments.

Condition-Based Maintenance with Vibration Monitoring

Vibration monitoring enables maintenance teams to act at the right time, targeting interventions only when needed.By using sensors and handheld analyzers, teams can monitor machinery continuously or periodically, detecting early warning signs and planning maintenance during scheduled downtime. This approach optimizes PLC and DCS-controlled processes and reduces unnecessary interruptions.

Tailoring Strategies for Different Components

Not all machinery components require identical monitoring approaches. High-value assets like steam turbines or critical pump bearings benefit from continuous monitoring, while less critical equipment may only need periodic checks.Industrial automation teams should align vibration strategies with equipment criticality, failure history, and operational conditions for optimal ROI.

Getting Started with Vibration Monitoring Programs

Effective implementation requires understanding both equipment needs and team capabilities.Companies can start small with targeted sensors, outsourcing analysis if in-house expertise is limited. Training programs, both online and in-person, can upskill teams in vibration data interpretation and predictive maintenance practices.

From Data to Actionable Maintenance Insights

Vibration monitoring provides actionable insights beyond basic trend analysis. Experienced teams can identify issues such as imbalance, misalignment, looseness, and bearing defects.Addressing these problems early prevents costly repairs, maintains machine alignment, and ensures control system performance in automated production lines.

Realizing Long-Term Benefits for Industrial Automation

Condition-based maintenance powered by vibration monitoring reduces unplanned failures, lowers maintenance costs, and maximizes production uptime.Integrating vibration data into factory automation systems enhances predictive maintenance capabilities, improves operational efficiency, and increases the lifetime of critical machinery components.

Practical Applications and Solution Scenarios

  • Factory Automation: Use vibration sensors with PLC and DCS systems to optimize production and prevent downtime.
  • Rotating Machinery: Monitor pumps, compressors, and turbines to extend service life and reduce emergency repairs.
  • Predictive Maintenance: Apply condition-based maintenance strategies for cost savings and operational efficiency.
Read More
Categories: News

U.S. Machinery Orders Show Strong Yearly Growth Amid July Slowdown

29 Jan
16

Machinery Orders Dip Against Stronger Year-Over-Year Gains Machinery Orders Dip Against Stronger Year-Over-Year Gains

July Machinery Orders Dip, Yet Year-Over-Year Gains Remain Strong

New U.S. orders for metalworking machinery totaled $387.3 million in July 2025, marking a 9.5% decrease from June but a 20.1% increase from July 2024.Industrial automation, including PLCs, DCS, and factory control systems, continues to drive capital equipment demand. Despite a monthly slowdown, manufacturers are investing in automation to improve productivity and operational efficiency.

Year-to-Date Machinery Orders Maintain Momentum

Through July 2025, cumulative machinery orders reached $2.91 billion, a 14.4% increase compared to the same period in 2024.This sustained growth demonstrates robust industrial automation adoption, especially in factories and metalworking facilities where automation enhances production precision and process control.

Order Values vs. Units: Automation Remains Key

Although the total order value is nearly 20% above a typical July, the number of units ordered fell 13% below average.This indicates that manufacturers are increasingly investing in high-value automation systems and factory control technologies rather than simply increasing unit counts. Such trends highlight the ongoing importance of digital solutions and control systems in industrial automation.

Sector Analysis: Contract Shops and Agriculture

Orders from contract machine shops fell nearly 14% from June but rose slightly under 10% from last year, signaling early signs of softness in the largest customer segment.Meanwhile, agricultural equipment manufacturers have shown declining orders since April 2025. However, recent announcements, such as John Deere’s expansion in U.S. operations, suggest potential order upticks in the coming months. These trends impact supply chains for industrial automation components and factory control systems.

Economic Outlook and Automation Investment

Despite expectations of a potential Federal Reserve rate reduction, forecasts predict slowing industrial activity in late 2025. This could soften capital equipment purchases, particularly for automation machinery.Industry conferences, including AMT’s MTForecast (Oct. 15–17, Schaumburg, Illinois), will explore potential downturns and highlight sectors where automation investment and factory upgrades remain strong opportunities.

Expert Insights: What Machinery Orders Reveal About Automation Trends

The divergence between order value and unit numbers reflects a shift toward intelligent, high-tech industrial automation systems. Manufacturers increasingly prefer investing in PLCs, DCS, robotics, and smart factory technologies that enhance process efficiency and reduce downtime.As a result, understanding machinery order trends provides early insights for automation vendors, factory integrators, and industrial operators seeking strategic investment opportunities.

About the USMTO Report

The United States Manufacturing Technology Orders (USMTO) Report aggregates real orders from participating companies, covering domestic and imported machine tools and equipment. This report serves as a leading economic indicator, reflecting manufacturing capacity expansion and technology adoption.

About AMT and IMTS

AMT–The Association For Manufacturing Technology represents U.S. manufacturers of advanced machinery, automation, robotics, and digital equipment. It also organizes IMTS, North America’s premier manufacturing technology show, attracting global exhibitors and attendees to explore innovations in CNC machining, factory automation, and industrial IoT solutions.

Practical Application Scenarios

  • Factory Automation: Leverage rising machinery order trends to integrate PLC and DCS systems for higher productivity.
  • Predictive Maintenance: Upgrade machinery with sensors and automation to reduce downtime and improve process control.
  • Smart Manufacturing: Use market insights to plan automation investments and optimize production lines.
Read More
Categories: News

Tronics Microsystems Expands into Industrial Vibration Monitoring for Smart Factory Automation

27 Jan
17

TDK Announces Tronics Is Entering Machine and Asset Health Monitoring Market With Vibration Sensor Solutions TDK Announces Tronics Is Entering Machine and Asset Health Monitoring Market With Vibration Sensor Solutions

Driving Digital Transformation with Industrial Vibration Sensors

TDK Corporation’s subsidiary, Tronics Microsystems, is entering the vibration sensor market for industrial automation and asset health monitoring. The company leverages decades of MEMS inertial sensor expertise to deliver high-precision vibration solutions for predictive maintenance and process monitoring.Vibration monitoring enhances factory automation and control systems, enabling real-time condition tracking, early fault detection, and improved operational reliability. This development strengthens digital transformation across industrial, energy, and transportation sectors.

Mission and Vision Focused on Precision and Condition Monitoring

Tronics aims to provide MEMS-based inertial and vibration sensor solutions for accurate motion sensing, positioning, navigation, and industrial asset monitoring.Its vision is to accelerate digital transformation by delivering smart, data-driven sensors that integrate seamlessly into industrial automation, PLC, and DCS systems. These sensors allow companies to optimize factory automation, reduce downtime, and enhance energy efficiency.

From MEMS Motion Sensors to Vibration Monitoring

For over 20 years, Tronics has delivered high-performance inertial MEMS sensors for aerospace, rail, and energy applications. Building on this experience, the company now offers vibration sensors designed specifically for industrial process and asset monitoring.Rather than using basic off-the-shelf accelerometers, Tronics engineers innovative MEMS vibration solutions with precision and reliability equal to its inertial sensor line. These products address the growing demand for condition-based maintenance and predictive monitoring.

First-Generation Vibration Sensors for Industrial Automation

Tronics is finalizing its first-generation vibration sensor solution. The sensors enable manufacturers to implement highly accurate predictive maintenance, quality control, and process optimization strategies.By integrating these sensors into PLC, DCS, and other control systems, factories can enhance automation reliability and reduce unplanned downtime. As a result, operational efficiency improves while maintenance costs decrease.

Industry Showcases and Technology Demonstrations

Tronics will demonstrate its vibration sensor solutions at electronica India (September 17–19, Bengaluru, TDK booth D01, Hall 3) and SPS–Expo (November 25–27, Nuremberg, TDK booth 334, Hall 10).Innovation Marketing Manager Emmanuel Bercier will present real-world applications, showcasing how smart IoT sensors improve machine health monitoring and factory automation processes. These live demonstrations offer industrial operators and integrators a practical view of the technology’s potential.

Author Insights: Transforming Industrial Automation

The entry of Tronics into vibration monitoring is a strategic move that complements industrial automation and factory control systems. By providing high-precision MEMS sensors, factories gain actionable insights for predictive maintenance and process optimization.Moreover, integrating vibration data with PLCs, DCS, and IoT platforms enables smart automation solutions. This trend is critical for manufacturers seeking to enhance equipment reliability, optimize production lines, and reduce energy consumption.

Practical Applications and Use Cases

  • Factory Automation: Integrate vibration sensors with PLCs and DCS for real-time condition monitoring and predictive maintenance.
  • Energy Systems: Monitor turbines, motors, and transformers to prevent failures and optimize operational efficiency.
  • Industrial IoT: Enable data-driven decisions for smart manufacturing and digital twin applications.

About Tronics Microsystems

Tronics Microsystems, a TDK Group company, specializes in MEMS inertial sensors for motion, positioning, navigation, and condition monitoring. Founded in 1997 in Crolles, France, Tronics operates EN 9100-certified MEMS wafer fabs, assembly, and test facilities. The company provides accelerometers, gyroscopes, vibration sensors, and MEMS foundry services for industrial, transportation, and energy markets.

About TDK Corporation

TDK Corporation, headquartered in Tokyo, Japan, has been a global technology leader for over 90 years. Its products include advanced sensors, energy solutions, and electronic components. Through innovation and sustainability, TDK enables digital transformation and smarter industrial automation worldwide.
Read More
Categories: News

NEMA and Industry Leaders Propose Tariff Incentives to Boost U.S. Industrial Automation and Energy Infrastructure

26 Jan
31

NEMA and Allied Associations Release Tariff Incentive Proposal NEMA and Allied Associations Release Tariff Incentive Proposal

Strengthening Domestic Production in Electrical and Automation Systems

The National Electrical Manufacturers Association (NEMA), together with key industry associations representing data centers and electrical infrastructure, has introduced a strategic tariff incentive proposal. This plan aims to accelerate domestic manufacturing, industrial automation, and energy infrastructure development, keeping U.S. industries competitive in energy and AI sectors.Industrial automation technologies—including PLCs, DCS, and factory control systems—play a vital role in supporting grid upgrades and expanding data center capacity. Producing these systems domestically enhances reliability, reduces supply chain risks, and aligns with national energy objectives.

Tariff Incentives for U.S. Manufacturing Investments

NEMA’s framework offers targeted tariff offsets for capital investments in domestic manufacturing facilities. Companies expanding or establishing new plants can receive relief for up to three years after operations begin.This approach directly supports manufacturers of industrial automation equipment, including programmable logic controllers (PLCs) and distributed control systems (DCS). As demand for automation rises, these incentives ensure operational continuity and financial stability.

Advancing Grid Infrastructure for Automation Systems

The proposal includes tariff reductions for essential power infrastructure materials and equipment. Covered items include substations, distribution networks, on-site generation units, and electrical systems for data centers.With U.S. energy demand expected to rise by 50% by 2050, modernizing the grid with domestically produced components strengthens industrial automation reliability. This approach reduces reliance on imported materials, enabling seamless deployment of factory control systems and automation networks.

Encouraging Domestic Content in Automation Equipment

NEMA emphasizes rewards for products meeting federal domestic content requirements. Manufacturers producing control systems and automation hardware in the U.S. benefit from additional tariff offsets.This strategy encourages onshoring critical PLCs, DCS modules, and control components, enhancing long-term competitiveness while supporting industrial policy objectives.

Industry Endorsement and Stakeholder Support

Key stakeholders, including data center operators, electrical contractors, and distributors, strongly support the initiative. Josh Levi, President of the Data Center Coalition, noted that predictable tariffs accelerate the construction of digital infrastructure and automation deployments.NECA CEO David Long added that aligning tariffs with domestic investment ensures timely project delivery and reliable integration of industrial automation systems. NAED also highlighted that this approach maintains a steady supply of components vital to factories, data centers, and energy systems.

Author Insights: Implications for Industrial Automation

These tariff incentives could reshape the U.S. industrial automation landscape. By lowering costs for domestic production, manufacturers can expand PLC, DCS, and factory control deployments more rapidly.Moreover, linking trade policy with energy and automation priorities fosters innovation in AI-enabled control systems, predictive maintenance, and smart grid technologies. Companies investing in automation now can secure faster ROI and stronger supply chain resilience.

Practical Applications and Use Cases

  • Data Centers: Domestic production of electrical distribution systems and control modules shortens construction timelines.
  • Factory Automation: Manufacturers gain tariff relief on PLCs and DCS modules, reducing operational costs.
  • Grid Modernization: Onshored substations and automation components support resilient, AI-enabled power distribution.
 
Read More
Categories: News

NEMA Strengthens Industrial Automation Leadership with Four New Members

17 Jan
16

NEMA Welcomes Four New Members, Elevating Electroindustry Leadership in the Manufacturing Sector NEMA Welcomes Four New Members, Elevating Electroindustry Leadership in the Manufacturing Sector

Expanding Membership to Enhance Industrial Automation Influence

The National Electrical Manufacturers Association (NEMA) welcomed four new members, expanding its network of over 300 companies. These members contribute to the reliability and efficiency of industrial automation, PLC, DCS, and control systems across manufacturing, energy, and transportation sectors.

Hyosung HICO: Driving Reliable Power Infrastructure

Hyosung HICO, Ltd. joins NEMA as a key manufacturer of high-voltage transformers and T&D equipment. Their solutions support safe, efficient electric grids, including energy storage, flexible AC transmission systems, and gas-insulated switchgear. For industrial automation and factory control systems, such infrastructure ensures uninterrupted power delivery and operational stability.

Milwaukee Tool: Innovating Industrial and Construction Tools

Milwaukee Tool, known for heavy-duty power tools and lithium-ion battery technology, strengthens NEMA’s influence in industrial automation. Their products enhance productivity, safety, and reliability for manufacturing and maintenance professionals, providing robust support for automated production lines and factory automation applications.

SWARCO McCain: Advancing Smart Mobility and Traffic Control

SWARCO McCain produces advanced traffic control systems, including controllers, signals, and smart signage. These solutions optimize transportation safety and flow, integrating with industrial IoT and automated monitoring systems. Their expertise highlights the growing intersection of infrastructure automation and industrial control technologies.

Integrated Power Services: Enhancing Electrical System Reliability

IPS, Inc. joins NEMA as an associate member, offering comprehensive services for critical electrical infrastructure. Through in-shop manufacturing, engineering, and field support, IPS helps maintain system reliability. Their capabilities are particularly relevant for industrial control systems, PLC networks, and factory automation maintenance.

Leadership Insights: Driving Electrification and Industrial Standards

NEMA’s expanded membership underscores a broader trend toward electrification and smart industrial systems. As more manufacturers adopt PLC, DCS, and automated control solutions, collaboration among industry leaders becomes essential for advancing standards, improving reliability, and supporting sustainable energy and automation initiatives.

Strategic Impact for Industrial Automation

By welcoming Hyosung HICO, Milwaukee Tool, SWARCO McCain, and IPS, NEMA strengthens its role in industrial automation innovation. Members benefit from shared expertise in power systems, control technologies, and manufacturing automation, while promoting safer, smarter, and more resilient industrial infrastructures.

Application Scenarios

  • Factory Automation: Leveraging Milwaukee Tool and IPS technologies for reliable production line operations.
  • Energy and Grid Systems: Hyosung HICO’s transformers and T&D equipment support industrial PLC and DCS systems.
  • Smart Traffic and Infrastructure Automation: SWARCO McCain solutions integrate with automated monitoring and industrial IoT.
  • Maintenance and Lifecycle Management: IPS services ensure consistent uptime for industrial control and automation systems.
Read More
Categories: News

ISA100 Wireless: Expanding Industrial Automation Applications with Reliable Field-Level Connectivity

15 Jan
19

ISA100 Wireless: Mature Technology Expands Its Application Portfolio ISA100 Wireless: Mature Technology Expands Its Application Portfolio

ISA100 Wireless: A Mature Industrial Standard

Since 2005, the ISA100 Committee has developed standards for wireless industrial automation, focusing on field-level control and monitoring. ISA100.11a addresses low-energy field devices, tolerating latencies around 100 ms while supporting mesh, star, and hybrid network topologies. This flexibility enables robust Industrial Internet of Things (IIoT) applications and scalable factory automation.

Global Recognition and Standardization

ISA100 Wireless gained ANSI approval in 2012 and international recognition as IEC 62734 and EN 62734 in 2014. As the only IPv6 over Low-Power Wireless Personal Area Network (6LoWPAN) protocol for industrial automation, it remains a stable and mature technology. Its longevity demonstrates reliability, interoperability, and suitability for critical control systems.

Expanding Safety-Critical Applications

Recent developments have broadened ISA100 Wireless use to safety-critical systems, including gas detection, corrosion monitoring, and valve control. SIL2-certified field devices ensure mission-critical reliability. Combining process control with wireless safety applications offers manufacturers enhanced flexibility while meeting stringent industrial standards.

Modern Integrations: BLE, OPC-UA, and PA-DIM

ISA100 now supports Bluetooth Low Energy (BLE) and OPC-UA, providing efficient device configuration and seamless data access. Integration with PA-DIM and IPv6 improves network identification, transport, and cybersecurity. As a result, ISA100 facilitates real-time monitoring of devices such as steam traps, PRVs, and gas detection systems while maintaining industrial-grade reliability.

Comparing ISA100 Wireless and WirelessHART

While both ISA100 and WirelessHART serve industrial wireless needs, key differences exist. WirelessHART primarily supports non-time-critical monitoring using mesh networks. ISA100, however, offers multi-protocol tunneling (Modbus, OPC, Profinet/ProfiSafe), full latency control, and redundancy. This enables SIL2-level safety communication and integration with modern DCS and control systems.

ISA100 versus Other Wireless Technologies

ISA100 complements other protocols rather than directly competing. LoRa excels at long-range, low-power monitoring but lacks real-time control. BLE suits short-range device provisioning and edge data collection. Wi-Fi provides high bandwidth but lacks determinism. Emerging 5G networks offer promise for private industrial networks but are still in early adoption. ISA100’s strength lies in mission-critical reliability and multi-protocol flexibility, making it ideal for complex industrial automation environments.

Market Insights and Adoption Trends

ISA100 adoption has grown significantly in recent years, especially in safety and predictive maintenance applications such as vibration and corrosion monitoring. Manufacturers increasingly integrate ISA100 Wireless with factory automation, PLCs, and DCS systems to optimize processes, reduce downtime, and ensure compliance with international safety standards.

Author Insights: Why ISA100 Matters

From an industrial automation perspective, ISA100 Wireless bridges legacy instrumentation with modern IIoT solutions. Its reliability, flexibility, and standards compliance make it an essential tool for engineers seeking scalable, secure, and interoperable wireless networks. Companies adopting ISA100 can achieve faster deployment, improved safety monitoring, and better data-driven decision-making.

Applications and Use Cases

  • Gas Detection: SIL2-certified ISA100 devices ensure safety in chemical plants and refineries.
  • Corrosion Monitoring: Real-time wireless sensors help prevent equipment failure and downtime.
  • Valve Control: Integrated with DCS, ISA100 enables remote control of critical process equipment.
  • Predictive Maintenance: Wireless vibration and pressure monitoring improve maintenance scheduling.
Read More
Categories: News
Back to Top